Parker Lord

Advanced Thermal Management & Adhesive Solutions for Next-Generation EV Batteries

Parker-Lord delivers cutting-edge thermal management and bonding solutions that address the most critical challenges in electric vehicle battery design. With a focus on safety, performance, and manufacturability, Parker-Lord’s CoolTherm® portfolio supports the full spectrum of EV battery architectures — from cylindrical and prismatic cells to complex cell-to-pack configurations.

Parker-Lord provides OEMs and Tier suppliers with customizable potting, encapsulants, gap fillers, and thermally conductive adhesives — engineered to enhance heat dissipation, structural integrity, and long-term reliability.

Key Battery Technologies from Parker-Lord:

• CoolTherm® Potting & Encapsulants
  Up to 4.0 W/m·K thermal conductivity with electrical insulation — protects components from shock, dust, and moisture.

• Thermal Gap Fillers
  Silicone and urethane fillers smooth out surface gaps, boost heat transfer, and cushion against vibration — stress-free, stay-in-place performance.

• Structural Adhesives
  Strong, thermally conductive bonds for dissimilar materials — cut fasteners, simplify assembly, and enable flexible battery designs.

From structural adhesives that eliminate the need for welding, to encapsulants that guard against thermal events, Parker-Lord’s thermal management and assembly solutions empower engineers to design safer, more efficient battery systems for the next generation of electric vehicles.

Parker-Lord: Solving thermal and structural challenges at the heart of electrification.

bdtronic

Precision Dispensing & Process Solutions for Next-Generation EV Battery Production

As the electric vehicle industry scales toward mass production, bdtronic—now part of the Dürr Group—stands at the forefront of advanced manufacturing technologies, delivering high-precision solutions that directly support the performance, safety, and longevity of EV batteries.

Specializing in dispensing, bonding, sealing, thermal management, and heat staking, bdtronic equips OEMs and battery system suppliers with the tools to manufacture safer, more reliable, and cost-efficient battery systems. Their solutions are trusted by global automotive leaders seeking to meet the demanding challenges of battery integration and next-generation design.

• Dispensing & Bonding
  High-precision adhesive application, plasma surface treatment, and potting/sealing solutions ensure durable bonding and protection of cells, modules, and housings.

• Thermal Management
  Application of thermally conductive materials, foam encapsulation, and TIM dispensing technologies optimize heat dissipation and enhance battery safety.

• Joining Technologies
  Robust heat staking and custom bonding techniques deliver strong, repeatable joins for battery assemblies and high-stress components.

From cell-to-pack bonding to battery control unit sealing and electric motor assembly, bdtronic’s systems are embedded at every critical junction of EV battery production. Their technologies support the evolution toward next-gen battery designs, including thermoplastic integration, hybrid module construction, and advanced cell chemistries.

As a process partner, bdtronic not only provides precision machinery but also works alongside customers to develop cost-effective, scalable, and custom-tailored solutions for unique battery architectures—helping EV manufacturers accelerate innovation while maintaining the highest standards of safety and quality.

ZELTWANGER

Leak Testing Solutions for a Safer, Smarter EV Battery Future

As electric vehicles scale to mass adoption, battery safety, performance, and reliability are under more scrutiny than ever. ZELTWANGER stands at the forefront of this critical mission, delivering high-precision leak testing technologies for every stage of the EV battery lifecycle — from prototype to full production, from individual cells to complete battery packs.

With decades of experience and innovation in automation, ZELTWANGER’s modular and scalable solutions ensure battery integrity, compliance, and end-of-line quality, empowering OEMs and Tier 1 suppliers to meet evolving performance and safety demands.

End-to-End Leak Testing for EV Battery Systems

Battery Cells

Whether cylindrical, prismatic, or pouch, ZELTWANGER provides reliable leak detection methods — including helium vacuum testing and electrolyte vapor detection — trusted by top global cell manufacturers.

Battery Modules & Components

From cooling systems and high-voltage connectors to pressure compensation elements and trays, ZELTWANGER ensures airtight performance across all battery subassemblies.

Complete Battery Packs

ZELTWANGER’s end-of-line (EOL) leak testing solutions verify the integrity of fully assembled packs using methods like mass flow, helium accumulation, and sniffing tests — with pinpoint accuracy even at ultra-low leak rates.

Innovative Technologies That Set ZELTWANGER Apart

• Atmospheric Gas Analyzer
  Detects electrolyte vapors without tracer gases or vacuum, capable of identifying microleaks down to 5 × 10⁻⁷ mbar·l/s — enhancing pack safety and environmental compliance.
  

• ZEDcon Adapter Systems
  A standardized, modular adapter range for fast, repeatable connections in manual and automated test stations.
  

• PID-Controlled Air Filling
  Advanced proportional-integral-derivative (PID) control for precise pressure control during air-based leak testing.
  

• Scalable Automation
  Solutions range from manual benchtop setups to fully automated lines with MES/ERP integration, part handling, and component marking.
  

Consulting, Customization & Turnkey Support

More than a testing equipment provider, ZELTWANGER acts as a development partner — supporting feasibility studies, prototype testing, and full system design. Every leak testing solution is customized to your leak rate, part geometry, and production needs.

From design validation to final inspection, ZELTWANGER’s holistic approach ensures your battery program is efficient, scalable, and future-ready.

ZELTWANGER – Ensuring leak-free performance, one battery at a time.

AkzoNobel

Single-Spray Powder Coatings for Safer, Smarter EV Battery Systems

AkzoNobel is transforming electric vehicle battery safety and manufacturing efficiency with its latest innovation: Resicoat® EV, a next-generation powder coating designed specifically for battery components. This breakthrough solution delivers high dielectric strength, thermal protection, and chemical resistance — all with a single-spray application, setting a new benchmark for productivity and performance in EV battery assembly.

Drawing on over 60 years of experience in electrical insulation and backed by a global presence in over 150 countries, AkzoNobel is helping battery manufacturers simplify production, reduce environmental risk, and meet the rising demand for safer and more sustainable EV technologies.

Key Advantages of Resicoat® EV Coatings:

• One-Step Application
  Full protection in a single spray — cuts labor, boosts speed, and streamlines production.

• Electrical Insulation
  High dielectric strength prevents shorts and enhances battery safety.

• Thermal Management
  Helps regulate pack temperature with efficient heat dissipation.

• Environmental Resistance
  Shields components from thermal shock, moisture, and harsh chemicals.

• Component Versatility
  Covers cooling plates, side plates, and enclosures with ease.

• Sustainability
  Eco-designed to support clean energy and greener manufacturing.\

AkzoNobel – Coating the technologies of tomorrow with precision, protection, and purpose.

Sika

Powering Battery Performance with Precision Bonding, Sealing, and Thermal Management Solutions

Sika Automotive stands at the forefront of innovation in electric vehicle battery design and assembly, delivering high-performance solutions for bonding, sealing, and thermal management across the entire battery lifecycle — from cells and modules to full pack integration and fire protection.

With over a century of materials expertise and a global track record of success in the automotive sector, Sika is enabling OEMs and Tier 1 suppliers to overcome critical EV challenges — including thermal runaway prevention, lightweight construction, fast assembly, and fire safety compliance — all while simplifying manufacturing and improving structural reliability.

Complete Solutions from Cell to Pack

Sika’s technology portfolio supports every stage of EV battery development:

• Thermally Conductive Adhesives & Gap Fillers
  SikaBiresin® TC and Sikasil® deliver up to 3 W/m·K heat transfer with low abrasion and high chemical resistance — ideal for automated or manual use.

• Modular Assembly & Structural Bonding
  Strong, lightweight bonds with no pretreatment. Epoxies, acrylics, STPs, and more bond metals and composites with ease.

• Pack Housing Assembly
  Sikaflex® and CIPG sealants handle thermal expansion and chemicals — enabling fast, flexible cold assembly.

• Fire Protection
  UL94-V0 rated adhesives and coatings that stop thermal runaway in its tracks — boosting EV safety.

• Lid Sealing & Serviceability
  Watertight seals with Sikaflex® and SikaLastomer® — fast-curing, easy to assemble, and built for easy servicing.

Whether it’s improving heat transfer, reinforcing structural integrity, or enabling safe, fire-retardant battery systems, Sika’s end-to-end solutions help manufacturers charge forward with confidence. From early concept to mass production, Sika brings deep industry knowledge, global support, and customizable technologies that accelerate innovation in e-mobility. Charge your ambition with Sika – Engineering progress in every EV battery.